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. CST...................................................................................................................... 1-2 . ..................................................................................................... 3-4 . CST.......................................................................................................................... 5-6 .30 .13 .1.9 . ................................................................................................................... 7-9 . .............................................................................................................................. 10-13 . .............................................................................................................................. 14 . .............................................................................................................................. 15 . .............................................................................................................................. 16-17 . .............................................................................................................................. 18-19 . .............................................................................................................................. 20-37 . ................................................................................................................... 38-41 1 132 4 3 5 . C S T 5 1 2 4 3 冷却油输出旋转板环轮圈 冷却油输出 活塞压力 冷却油输入静止板 CTS 123 45 2 C S T CSTCST 2CSTCST1 CST2PID PIDPID PIDCST CST CST 力矩控制及离合器 驱动系统 马达 滚筒 连轴器 连轴器 F 动板上受的粘滞力 S 静、动板之间的间距 冷却油输出 旋转板环轮圈 冷却油输出 活塞压力 冷却油输入 静止板 静止离合板 旋转离合板 冷却流 运动方向 S F S F 速度PID比例-积分-微分回路 速度 加速度PID 功率/电流 功率PID 压力PID 压力控制阀 压力控制阀 M1J1 P1 P2 压力 M2J2 CST-1 CST-2 3 45 8 1230 CST 10 CST 1.CST . 2. 3. CST CST Dwell time Belt Speed Pressure KW 延迟段 时间 正常起动曲线 速度 01000 KW 0 Bet T ach 100 0900 Presure ON Start Enable Trending to File File Status Enabled Next trend File C\nkr\1777683\cdr\Teat39 trend 100 90 80 70 60 50 40 30 20 10 0 100 90 80 70 60 50 40 30 20 10 0 Time Scale Sec2 min of Full Scale Belt speed Pressure of Full Scale Belt speed Pressure KWKW 48 108 16848 108 168Dwell timeTimesec Convayes Master, Vekocity ContralConvayes Master, Vekocity Contral Hending Trending File Setup Load Trend File Return 4 C S T . 1.9. 2.10. 3./11. 4.12. 5.13. 6.14. 7.15. 8. . 1. 2. 3. 4. 5. 6. 7. . . . 1. / 2. / . 1. 2. . 1. 2. 3. 4. 5. . . 5 1.CST30 Fumax KAFu CST KA1.05 KA1.5 KA2.0 CST 1.5-1.051.530 . CST13 CST 0.85-0.750.7513 1000kW4500 0.55CST 10000.1345000.55 32.2 CST CST30 . C S T T1 T2 FU 100 80 60 40 20 0 额定速度 CST 85 绕线转子 马达78 液力偶合器 75 典型传动系统的效率比较 90 9090 96 9696 98 9090 857875 电压波动电压波动电压波动 CST绕线电机液力偶合器 电机 减速器 其它部件 - -偶合器96 功率平衡 综合效率各项效率乘积 硬齿面齿轮硬齿面齿轮硬齿面齿轮 电脑跟踪平衡调整电阻值调整充油量 ϕ T1 T2 e T1-T2 Fumax Fumax e 1 T2 φ φ 6 . CST 1.9 CST CST 1.9 1. 2. 3. DIN 22131 1.35.7 2. 58.3 3.71.6 4. 0.3570.5830.716 0.14914.9 10.149 6.7 5. 0.3570.583 0.208 10.208 4.8 CST4.55.5 CST6.74.8 1.9DTII 79 CSTn 7 n 71.9 8.9 动态循环次数 100 80 60 40 20 0 胶带样品破坏强度 1.01 2.81 4.81 6.71 02,0004,000 6,000 8,000 10,000 接头疲劳 经过10,000次拉伸以后 动态负载起动、停止 性能降低皮带的伸长 稳态负载运行 7 I CST61 II CST CST420K.31.63 CST420K3163 CST420KV.31.63CST420K3163 CST420KR.34.72CST420K3472 CST420KS.34.72CST420K3472 KSKR 1. CST 2.CST392 3 9 3. CST 4. CST 5.CSTCST . R V K 1280K-280KR280KRS280KS 2420K420KV420KR420KRS420KS 3630K630KV--630KS 4750K750KV750KR750KRS750KS 51120K1120KV1120KR1120KRS1120KS 61950K1950KV--1950KS 1 CSTxxxKVRSxx.xx 8 左手右手 左手右手基本 输入轴 油来自 热交换器 油来自 热交换器 左手基本 右手 出油口法兰 出油口法兰 A A B A-A B-B C-C C C B Dodge _Hz 9 3 A A 6 36 10 PaCSTPnSF.Pa PnCSTkW SFSF1.351.4 Pa kW CSTDODGE Pa230kW D1000mm V2.5m/s 1. n 47.8 r.p.m. n11480 r.p.m. n 30.96 2.Pn PnSF.Pa1.4230322kW 3.CST 2 i 31.63 CST420339kWCSTCST420K-31.63 . C S T 13 60V 602.5 D 3.141π n1 1480 n2 47.8 11 DODGE CST 1 /1480 1.0 KWKWKWKWKWKW 15.375096.341816.863687.862616.625089.096916.714388.51,28417.076986.71,75317.100086.52,923 15.994892.541817.418685.061617.230885.993517.258585.81,24417.684283.71,75317.670783.82,923 16.650088.941818.000082.259717.868482.890117.829383.01,20418.324380.81,75318.270081.02,923 17.343885.341318.609879.557718.540579.886918.428680.31,16419.000077.91,74018.900078.32,923 17.659183.840519.250076.955819.250076.983719.058677.71,12619.714375.11,68219.563275.72,853 18.861378.538019.923174.353920.000074.080519.721875.01,08820.470672.31,62620.262273.02,755 19.469876.036820.631671.752020.794171.277520.420872.51,05121.272769.61,57021.000070.52,658 20.350072.735221.378469.250221.636468.474421.158769.91,01422.125066.91,51521.780068.02,563 21.290969.533622.166766.848422.531365.771521.938867.597823.032364.31,46122.605965.52,469 22.299166.432123.000064.346723.483963.068622.764765.094324.000061.71,40823.481863.02,377 23.381963.330623.882462.045024.500060.465723.640762.690825.034559.11,35624.412560.62,287 24.548160.329224.818259.643325.586257.863024.571460.287326.142956.61,30425.403258.32,198 25.530058.028025.812557.341626.750055.360225.562257.984027.333354.11,25426.460055.92,110 26.882855.126627.096854.639628.000052.957526.619055.680628.615451.71,20527.589753.62,023 28.353352.225228.233352.438029.346250.454927.748853.377330.000049.31,15528.800051.41,938 29.957449.423929.206950.736830.800048.152328.959251.174131.500047.01,10730.100049.21,854 31.714346.722630.500048.535232.375045.749830.259348.971033.130444.71,05931.500047.01,772 33.646944.021331.629646.833934.087043.447331.659346.767834.909142.41,01233.012044.81,691 35.782941.420033.115444.732435.954541.244833.171444.664734.650042.71,611 38.156338.818834.720042.630938.333338.642034.809542.561736.430440.61,532 36.458340.629536.590140.458638.372738.61,454 38.347838.628038.532538.4557 280K 420K630K750K 1120K 1950K 12 DODGE CST 2 /1480 1.0 KWKWKWKW 15.219097.241816.733488.449016.651788.998116.858787.81304 15.657894.541817.330385.449017.260185.798117.478384.71304 16.109891.941817.950682.449017.894482.798118.124881.71304 16.575889.341818.595779.649018.556379.898118.800078.71304 17.056386.841819.267176.849019.247676.998119.505975.91304 17.552084.340819.966574.149019.970474.198120.244773.11304 18.063881.939620.695771.549020.726771.498121.018670.41304 18.247078.638021.456569.049021.519168.898121.830367.81304 19.138577.337422.251266.548322.350166.296022.989164.41246 19.703175.136323.082064.146523.222763.792523.578662.81213 20.287273.035323.951561.844824.140061.388924.521760.41168 20.891970.834324.862359.543225.105659.085525.515958.01121 21.518168.833325.817657.341626.123456.782226.565255.71078 22.167166.832326.820755.240027.197754.478927.674553.51035 22.840164.831327.875153.138528.333552.275828.841951.3993 23.538662.930428.985151.137029.536050.172630.094949.2951 24.536560.329230.155149.135630.811448.069631.418547.1911 25.017659.228631.390147.134232.166546.066732.827545.1871 25.801557.427732.695745.332833.609144.063934.330443.1834 26.617355.626934.078043.431535.147842.161135.937041.2796 27.467253.926135.544141.630236.792740.258337.658439.3760 28.353352.225237.101939.928938.555038.455639.507237.5725 29.277850.624538.760238.227740.447936.653041.498335.7689 30.243548.923740.529036.526542.486434.850543.648733.9655 31.253047.422942.419834.925344.688033.148045.978332.2622 32.309545.822244.445733.324247.073031.445548.510430.5589 33.416344.321446.621631.723049.665429.843251.272728.9557 34.577142.820748.964930.221952.493528.240854.298127.3527 35.796041.320051.495728.720955.590926.638657.626125.7496 37.077339.919354.237327.3198 38.426138.518657.217425.9188 39.847837.1180 41.348535.8173 42.934934.5167 44.614733.2160 46.396231.9154 48.289130.6148 50.304229.4142 52.453528.2136 54.751127.0131 57.212825.9125 280KR420KR750KR1120KR 13 DODGE CST 3 /1480 1.0 G 750K /KS1000K /KS1500K/KS2500K/KS kWkWkWkW 15.621494.71,22716.714388.51,53017.076986.71,82717.100086.53,028 16.772788.21,14317.258585.81,48117.684283.71,82717.670783.83,028 19.125077.41,00317.829383.01,43418.324380.81,82718.270081.03,028 21.214369.890418.428680.31,38719.000077.91,82718.900078.33,028 23.105864.183019.058677.71,34119.714375.11,82719.563275.73,028 25.593857.874919.721875.01,29620.470672.31,82720.262273.03,028 28.534151.967220.420872.51,25221.272769.61,82721.000070.53,028 32.062546.259821.158769.91,20822.125066.91,81221.780068.02,935 34.460542.955621.938867.51,16523.032364.31,74822.605965.52,827 38.911838.049322.764765.01,12324.000061.71,68523.481863.02,722 23.640762.61,08125.034559.11,62224.412560.62,618 24.571460.21,04026.142956.61,56125.403258.32,516 25.562257.91,00027.333354.11,50026.460055.92,416 26.619055.696028.615451.71,44127.589753.62,317 27.748853.392130.000049.31,38228.800051.42,219 28.959251.188331.500047.01,32430.100049.22,123 30.259348.984533.130444.71,26731.500047.02,029 31.659346.780834.909142.41,21133.012044.81,936 33.171444.677134.650042.71,845 34.809542.573436.430440.61,754 36.590140.469938.372738.61,666 38.532538.4663 14 . I. 1. DODGE CST 24-20mAdc Mobilfluid 424/ 2.4-20mAdc MA 3. CSTAB SLCPanelView DHRS232MA 4. 5. CST . 1. 2. 3. 4. 5. 6. 7. III. CST CST CST 220AC/1ph/50Hz CST380VAC/3ph/50Hz660VAC/3ph/50Hz CST380VAC/3ph/50Hz660VAC/3ph/50Hz CST380VAC/3ph/50Hz660VAC/3ph/50Hz0 4-20 mA0.5 CST2 CST3 CST4-20 mA 15 . 1.30300 2.30- 3.1550 4. 5. 6.2 7.10CST CST 8.12 9. 16 CSTCST 1. 1.1 1.2. 1.2.1. CST a./ b./ c./ d. e. CST f. CST g./ h.4-20mA 1.2.2.CST a.220VAC5 b. c. d. e. f./ g. h. i.4-20mA j.4-20mA PanelView 显示屏 CST控制柜 道奇CST设备 接线箱 液压 控制盘 液压 控制盘 CST1CST2 用户监控台 用户配电柜 电源及泵、风 扇、加热器起 动器 用户界面 . C S T 17 2. 2. 1. 2. 2. 2. 2.1CST a./ b./ c./ d. CST e. CST f./ g. h.4-20mA 2. 2. 2.CST a.220VAC5110 VAC5 b. c. d. e./ f. g. h. i.4-20mA j.4-20mA. PanelView显示屏 道奇CST设备 液压 控制箱 CST1CST2 用户监控台 用户配电系统 电源及冷却泵、 风扇、加热器 起动器 用户界面 PCV盒 PCV盒 操作按钮盒 防爆控制箱 液压 控制箱 18 LEGEND HYDRAULIC FLUID WORKING LINE HYDRAULIC FLUID DRAIN LINE IDENTIFIES PORTS IN THE MANIFOLD IDENTIFIES CLOSED PORTS OR PASSAGES IN THE MANIFOLD PRESSURE TRANSDUCER PRESSURE INDICATOR GAUGE XXX FI-1 COOLING FLOW TRANSD. 0XXXGPM/420mA PI-3 COOLING PRESSURE INDICATOR 0-100 PSI B-STR BASKET STRAINER 40 MESH HX HEAT EXCHANGER COOLANT PUMP1 ELEC. MOTOR DRIVEN BLEED POINT ST-1 O/P SHAFT SPEED SENSOR 0xxHz TT-1 OIL TEMP TRANSDUCER 0300*F/420mA FO-2 FLOW ORIFICE FO-1 FLOW ORIFICE Y-STR 238 FLT-2 SYS. PR FILTER 10 FLT-1 LUBE FILTER 25 PI-3 PRESSURE INDICATOR 0-100 PSI PT-3 LUBE PRESSURE TRANSDUCER 0-100 PSI/420mA CST GEARCASE PLANETARY CLUTCH COOLANT RETURN REDUCER SUMP REDUCER SUMP INTERMEDIATE SHAF T HP1 HP2 N4 F N3 N5 N2 N1 SHAFT PT-1 CLUTCH PRESSURE TRANSDUCER 0-300 PSI/420mA [LP] 0-1000 PSI/420mA [HP] PI-1 CLUTCH PRESSURE INDICATOR 0-400 PSI [LP] 0-1500 PSI [HP] HYDRAULIC MANIFOLD ASSEMBLY CLU PT CLU PG OUT IN SYS PG SYS PTRTN BLV BLOCKING VALVE ASSY. {FC} OPTIONALCLUTCH PRESSURE CONTROL VALVE PCV RV WWWW WWWW NEMA-4 ENCLOSURE PT-2 SYSTEM PR TRANSD. 0-300 PSI/420mA[LP] 0-1000 PSI/420mA[HP] D/P S-3 40PSI PI-2 SYSTEM PR GAGE 0-400PSI [LP] 0-1500PSI [HP] LP1 LP2 TANDEM PUMP PRV-2 1250PSI SYSTEM CONTROL PR RLF VALVE SET 250 PSI[LP] SET 950 PSI [HP] OUTPUT SHAFT WWWW . 9.1 19 LEGEND HYDRAULIC FLUID WORKING LINE HYDRAULIC FLUID DRAIN LINE IDENTIFIES PORTS IN THE MANIFOLD IDENTIFIES CLOSED PORTS OR PASSAGES IN THE MANIFOLD PRESSURE TRANSDUCER PRESSURE INDICATOR GAUGE XXX FI-1 COOLING IS FLOWTRANSD 0XXXGPM/420mA PI-3 COOLING PRESSURE INDICATOR 0-100 PSI B-STR BASKET STRAINER 40 MESH HX HEAT EXCHANGER COOLANT PUMP1 ELEC. MOTOR DRIVEN BLEED POINT ST-1 O/P SHAFT IS SPEED SENSOR OIL TEMP Rtd SENSOR TT-1 0300*F/Pt100 FO-2 FLOW ORIFICE FO-1 FLOW ORIFICE Y-STR 238 FLT-2 SYS. PR FILTER 10 FLT-1 LUBE FILTER 25 PI-3 PRESSURE INDICATOR 0-100 PSI PT-3 LUBE IS PRESSURE TRANSDUCER 0-100 PSI/420mA CST GEARCASE PLANETARY CLUTCH COOLANT RETURN REDUCER SUMP REDUCER SUMP INTERMEDIATE SHAF T HP1 HP2 N4 N3 N5 N2 N1 SHAFT PI-1 CLUTCH PRESSURE INDICATOR 0-400 PSI [LP] 0-1500 PSI [HP] PT-1 CLUTCH IS PRESSURE TRANSDUCER 0-300 PSI/4 20mA [LP] 0-1000 PSI/4 20mA [HP] HYDRAULIC MANIFOLD ASSEMBLY CLU PT CLU PG OUT IN SYS PG SYS PTRTN BLV BLOCKING VALVE ASSY. {FC} OPTIONALCLUTCH PRESSURE CONTROL VALVE PCV RV WWWWWWWW LP1 LP2 F PI-2 SYSTEM PRESSURE INDICATOR 0-400 PSI [LP] 0-1500 PSI [HP] PT-2 SYSTEM IS PRESSURE TRANSDUCER 0-300 PSI/4 20mA [LP] 0-1000 PSI/4 20mA [HP] Exd ENCLOSURE NEMA4 ENCLOSURE OUTPUT SHAFT TANDEM PUMP PRV-2 1250PSI IS D/P S-3 40PSI SYSTEM CONTROL PR RLF VALVE SET 250 PSI[LP] SET 950 PSI [HP] WWWW 9.2 20 10.1 ABCDE F 280K/KR66.65-66.6833.3332.3857.51-57.7715.82-15.88 7.93 420K/KR82.52-82.5541.2740.1771.65-71.9118.97-19.05 9.52 630K95.22-95.2547.6246.3282.42-82.6822.15-22.23 11.11 750K/KR98.40-98.4349.2147.5583.70-83.9625.32-25.40 12.70 1120K/KR107.92-107.9553.9852.4593.47-93.7325.32-25.40 12.70 1950K139.67-139.7069.8568.02121.62-122.0031.67-31.75 15.88 G H I J KL 280K/KR15.80-15.88 73.6566.62-66.65 73.91-74.1715.88-15.94* 420K/KR18.97-19.05 90.9682.49-82.51 91.21-91.4719.05-19.13* 630K22.15-22.23105.0595.19-95.21105.31-105.5622.23-22.30* 750K/KR25.32-25.40109.3698.36-98.39109.60-109.8625.42-25.48* 1120K/KR25.32-25.40119.13107.86-107.90119.18-119.4325.42-25.48* 1950K31.67-31.75153.75139.60-139.64153.87-154.1331.78-31.85* 280K15.3750-24.5481L98.55 25.5300-38.1563L88.90 420K16.8636-20.6316L120.65 21.3784-38.3478L98.55 630K16.6250-18.5405L127.00 19.2500-30.8000L120.65 32.3750-38.3333L98.55 750K/KR16.7143-22.2772L127 22.2772-37.5000L120.65 1120K17.0769-22.1250L149.35 23.0323-34.9091L127.00 1950K17.1000-18.2700L184.15 18.9000-26.4600L162.05 27.5897-38.3727L149.35 10.2 ABC DE F 280K/KR165.07-165.1082.5480.32143.43-143.6937.97-38.1018.99 420K/KR190.47-190.5095.2492.61168.55-168.8137.97-38.1019.05 630K215.85-215.90107.94104.94193.45-193.7037.97-38.1019.05 750K/KR228.57-228.60114.29111.45206.34-206.5937.97-38.1019.05 1120K/KR253.98-254.00127.00122.97227.44-227.7444.32-44.4522.22 1950K330.17-330.20165.10159.03291.97-292.3563.35-63.5031.37 . 21 GH IJ K L 280K/KR37.97-38.10181.79165.00-165.04182.17-182.4238.10-38.20198.12 420K/KR44.32-44.45206.92190.37-190.41207.19-207.4444.45-44.45215.90 630K50.67-50.80231.93215.76-215.81232.18-232.4450.80-50.90259.08 750K/KR50.67-50.80244.69228.46-228.51244.94-245.2050.80-50.90259.08 1120K/KR63.37-63.50272.19253.84-253.98272.24-272.4963.52-63.58304.80 1950K88.75-89.00355.85330
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