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PetroleumScienceinEnglish,InstructorGuoQing,,Drillersturntheoryintohardeconomicreality.,ChapterFiveWellDrilling,Anexplorationwell(勘探井),or“wildcat,(野猫井)”isonethatisdrilledprimarilyforthepurposeofdeterminingthatoilorgasactuallyexistsinasubsurfacerockation.Beforeawellisdrilled,itisatbestaneducatedguess(有一定根据的猜测)thatpetroleumexistsinaation(地层).Itisonlyafterawellisdrilledintotheationthatthepresenceofoilorgascandefinitelybeconfirmed(确认)ordenied(否认)tobepresent.,ExploratoryandTestDrillingincludescoredrilling(取芯钻井)、welllogging(测井,录井)、testingforoilandtestingforgas(油气测试),Buttheodds(可能性)arethatsixofeverysevennew,orwildcat,wellsdrilledwillbedry.Onlyoneofeveryeightwillresultinthediscoveryofanoilfieldcapableofproducinguptoonemillionbarrelsofoil,whichisaverysmallfield.Theoddsagainstfindingalargefield--onecapableofproducing50millionbarrelsofoilormore--are3,591to1.Inotherwords,onlyonewildcatwellin3,591willleadtothediscoveryofalargefield.,Cuttings(岩屑)andcores(岩心)ResultsfromExploratoryDrillingprovideimportantinationforexplorationists(勘探学家).Whenawellisdrilled,smallrockchips(碎片)calledcuttingsarerecoveredfromthedrillingfluid.Thesearegroundupandbrokenoffbythedrillbitasitcutsintotheearth.Geologists,geophysicistsandpaleontologyscientists(古生物学家),whostudypollen(花粉)andsmallfossil(化石)---examinethecuttingstolearnmoreabouttheage,chemistry,porosity,permeabilityandotherpropertiesofthesubsurfacerockations.,Large,morecontinuouscylindricalrocksample(大的连续的柱状样本),calledcores,canalsobecutusingaspecialcoringbit(取芯钻头).Althoughcoringaddstothecostofthewellcoresareexpensive,andthedeeperthewellisthemoreexpensivethecore.laboratoryanalysisandvisualexamination(直观研究)ofthecoreprovideadditionalimportantdetailsaboutthebasin’s(盆地的)history,thecompositionandphysicalcharacteristicsoftherockandanyfluidswithinit.Evenifawellfailstoencounteroilorgasincommercialquantities,itstillprovidesvaluableinationaboutundergroundrocksandstructures.Thismayallowexplorationiststogenerate(产生)newprospects(远景预测)ortomatchup(符合)certainseismicpatternswithcorrespondingrockations,whichcanleadtosuccesswiththenext---ortheoneafterthat.,Wellloggings(录井,测井),Loggingreferstotheloweringofdifferenttypesofmeasuringinstrumentsintothewellbore(井筒)andgatheringandrecordingdataonPorosity(孔隙度),Permeability(渗透性)andtypesoffluids(流体)presentnearthecurrentwell.Thisdataisthenusedtoconstructsubsurfacemaps(构造图)ofaregiontoaidinfurtherexploration.Therearetwocommonlyusedtypesofwelllogs.Onetypeisbasedonphysicallyexaminingtherocksfromthewellorbyplottingthedrillingcharacteristicsoftherocks.地质录井是配合钻井勘探油气的一种重要手段,是随着钻井过程利用多种资料和参数观察、检测、判断和分析地下岩石性质和含油气情况的方法。,Thesecondtype,awire-linewelllog,ismadeafterthewellhasbeendrilled.Aninstrumentthatsensesthepropertiesoftherockandtheirfluidsisloweredandraisedinthewellbyawire-line.地球物理测井简称测井,是在钻孔中使用测量电、声、热、放射性等物理性质的仪器,以辨别地下岩石和流体性质的方法,是勘探和开发油气田的重要手段。,Thesusedinthefirsttypeofwelllogs*adrilling-timelog(钻时录井)*Mudlogs(泥浆录井)*SampleorLithologicLog(岩屑录井)主要包括岩屑录井、岩心录井、钻时录井、荧光录井、钻井液录井及气测录井等。,ThesusedinthesecondtypeofwelllogsWellloggingisusedtoidentifyationandotherdownholepropertiesofthewellbore.*TheSonicLogging(声波测井)*TheGamma-RayLogging(伽马射线测井)*TheNeutronLogging(中子测井)*TheRadioactiveLogging(放射性测井)******,Radiationsymbol,Adevelopmentwell(开发井)isawellthatisdrilledafteranexplorationwell(勘探井)hasconfirmedthepresenceofpetroleumintheation.Usually,ittakesseveraldevelopmentwellstoefficiently(高效地)producehydrocarbonsfromaation.,DrillTechnology,Afterthegeologistsandtheirassistantshavedecidedwherethereislikelytobeoil,theactualdrillingcanbegin.Anexactplaceispickedtospudinthewell,thatis,tobegindrilling.Thisbeginsoneofthebiggest,mostexciting,andmostexpensivegamblinggamesintheworldtoday.*Havethegeologistsbeenright*Willthedrillingproduceoil*Willallthemoneyinvestedinthewell,ofteninvolvingmillionsofdollars,returntheinvestment,orwillitbetotallossAlargeproportionofallthewellsdrilledaredryhoes,wellsthathavenotstruckoil.Thisisparticularlytrueinnewoilfields.,Before1521diggingawellbymanpower,Therearedifferenttechniquesareusedtodrillanoilwell.,Cable-tooldrilling(顿钻),isthesamesystemthatwasusedfordiggingthefirstrealoilwellbackin1859.asystemoriginallyusedfordiggingwellsforwater.Basically,itinvolvespunchingaholedeeperanddeeperintotheground.Acuttingtool(切割工具)calledabit(钻头),ontheendofadrillingstemisraisedandthenallowedtofall;thebitcuts(切割)andcrushes(粉碎)thedirtorrockatthebottomofthewell.Whenstemandbitarepulledup,thedebris(碎石)atthebottomofthewellisremoved(搬走).Thenthebitisdroppedagaintocrushmorerock,andtheprocessisrepeatedoverandoveragain.Cable–tooldrillingisonlyusedwhenthewellisshallowandwhenthereishardrocktocutthrough.,Simpleillustrationoftheearliercable-tooldrilling.,1521~1835年,Stand支柱,Bit钻头,1859~1901年,Rotarydrilling(转钻)mostmodernwellsaredrilledbytherotarydrilling.Thisissimilartothewayinwhichacarpenter(木匠)drillsaholeinapieceofwood.Acuttingbitdrillswithacircularorrotarymotion(旋转运动)atthesametimepushingupthewastefromthedrillingprocess.,Drillingrigscanbedividedintodifferenttypesaccordingtovariousstandards.1.Depthlow-depthdrillingrig﹤1500mmedium-depthdrillingrig1500-3200mDeepdrillingrig3200-5000Over-depthdrillingrig﹥5000,TypesofDrillingRigs,2.DrivetypeMechanicalDrive---MD(机械驱动)Electricdrive-----ED(电力驱动)3.RegionandUseLanddrillingrigOff-shoreoildrillingrigSanddrillingrigInclinedwelldrillingrig,TypesofDrillingRigs,RelationshipsoftheRigComponentsArotarydrillingrigismadeupofmanycomponents.Thesecomponentsworktogethertoaccomplishthemainfunctionsofallrotaryrigs---inordertolearnaboutthecomponentsthatittakestomakehole,itisconvenienttodividethemintofoursystems,thatis,thepower(动力),hoisting(提升),circulating(循环),androtating(旋转)systems.,1.Powersystem(动力系统).Practicallyeveryrigusesinternal-combustionengines(内燃机)asitsprimepowersource(原动力源),oritsprimemover(原动机).Arig’senginesaresimilartotheoneinacarexceptthatrigenginesarebigger,morepowerful,andusedieselasafuel.Arigdependingonitssizeandhowdeepaholeitmustdrill,mayhavefromtwotofourengines.Onceallthispowerisdeveloped,itmustbesentortransmitted(输送)tothecomponents(各部件)tobeputtoworkbytwocommonselectrical(电力的)andmechanical(机械的).,柴油机dieselengine发电机generator传动机构compound机械传动MechanicalPowerTransmission柴油机-电传动diesel-electricPowerTransmission,2.Hoistingsystem(提升系统).Thederrick(井架)supportsthehook(大钩)andelevators(吊卡)bymeansofthetravelingblock(游动滑车),wireline(钢丝绳),crownblock(天车),anddrawworks(绞车).Thedrawworksispoweredbyprimemoverswhichareusuallytwo,three,orevenfour,engines,toraiseorlowerthedrillstem(钻柱)sothatthebit(钻头)candrill.,井架(derrick绞车(drawworks钢丝绳wirerope、fastline、deadline天车(Crown游动滑车travelingBlock大钩(Hook,3.Circulatingsystem(循环系统).Whendrillingisinprogress,thecomponents(部件)ofthehoistingsystemalongwiththemudpump(泥浆泵)andprimemovers(原动机)areusedtocirculatedrillingfluid(钻井液)fromthemudpit(泥浆池)throughthestandpipe(立柱),rotaryhose(旋转软管),swivel(水龙头),collars(钻铤)tothebit(钻头).Thedrillingfluidisaspecialliquidorsometimesairorgas.Cuttings(岩屑)areed(冲刷)fromthebottomoftheholetothesurface,thusprovidingacleanplaceforthebittowork.,循环系统(CirculatingSystem,泥浆泵(pump立管standpipe水龙头swivel方钻杆kelly钻柱drillstem钻头bit环空annulus,出口管线dischargeline震动筛shaleshaker除气器degasser除砂器desander除泥器desilter泥浆罐mudtank,MudPumps(泵)drillingmudmixtureofwater,clay(粘土),weightingmaterial(加重材料)andchemicals,usedtoliftrockcuttingsfromthedrillbittothesurfaceunderpressurethroughthekelly(方钻杆),rotarytable(转盘),drillpipes(钻杆)anddrillcollars(钻铤)pump-sucksmudfromthemudpitsandpumpsittothedrillingapparatus(钻机装置)pipesandhoses(管子和软管)-connectspumptodrillingapparatus,4.Rotatingsystem(旋转系统).Therotarytable(转盘),poweredbytheprimemovers,isturnedtorotatethekelly(方钻杆)afourorsix-sidedpipebelowtheswivel(水龙头),whichisconnectedwithdrillstem(钻柱)throughthekellydrivebushing(方钻杆补心).Therotationofthekellycausesthebittoturnandmakehole.Thekelly,ofcourse,issupportedbythehoistingsystem.,转盘RotaryTable转盘方补心(MasterBushing方补心kellyBushing方钻杆kelly钻柱drillstring钻头bit,井控系统(ThewellControl,球型防喷器(AnnularBOP)旋转防喷器(RotatingBOP闸板防喷器(RamBOP)方钻杆旋塞(Kellycock)压井管汇(chokemanifold),球型防喷器(AnnularBOP),,闸板防喷器(RamBOP),,旋转防喷器(RBOP),地面节流管汇chokemanifold,,,Anatomyofanoilrig,Rotarydrillingrig,EightmaincomponentsofarigDerrick(井架),crownblock(天车),travelingblock(游动滑车),hook(大钩),swivel(水龙头),hoistdrawworks(绞车),rotarytable(转盘),mudpump(泥浆泵).,Derrick(井架)–Aderrickisalsocalledthestandardderrick.Itisastructurewithfoursupportinglegsrestingonasquarebase,holdingthedrillingapparatus;tallenoughtoallownewsectionsofdrillpipetobeaddedtothedrillingapparatusasdrillingprogresses.Theentireworkareaofthefloorisinthederricksquare.Incontrast,themast(桅杆式井架)ismuchslendererThestandardderrick-exceptforextremelydeepwellsandmanyoffshoredrillingrigshasbecomefairlyraretoday,andthemasthasallbutreplacedit.,Themasthasreplacedthederrickfortwoprincipalreasons1.itcanbemovedwithoutbeingdisassembled(拆卸),2.Itiseasytolowerwhenajobisfinishedandtoerectonanewjob.Mastsandderricksareavailableinvariousheights,rangingfromabout95to165feet,with136to145feetbeingthemostcommonheight.,DrawworksAdrawworksisthesamegeneraltypeofmechanismthatisknowninotherindustryashoist.ThetwomainpurposesofthedrawworksareToliftthepipeoutofthehole.Tolowerthepipebackintothehole.,Drillstem(钻柱)Drillstemconsistsofthreemainpartsdrillcollar(钻铤),whichareheavy,thick-walled,hollowsteeltubes;drillpipe(钻杆),whichlikethedrillcollars,isahollowsteelsometimesaluminumtube,notasheavyasthecollars;akelly(方钻杆),whichisahollow,squared-sidedorhexagonal-sidedlengthofsteeltubing.,,,,钻铤DrillCollar,稳定器Stabilizer,接头Tooljoint,,,钻头RockBit,接头sub,钻杆drillpipe,钻杆DrillPipe,,方钻杆Kelley,钻柱组成Compositionofdrillstring,Mainfunctionsofdrillstem1.Itlowersthebitintotheholeandwithdrawsit.2.Partofthedrillstemputsweightonthebitsothatthebitcanpenetratetheationsmoreeffectively.3.Ittransmitsaturningorrotatingactiontothebit.4.Itconductsthedrillingfluidunderpressurefromthesurfacetothebit.,Thelengthsofsteeltubethatmakeupthedrillpipearealsoexpensive.Thedrillpipesareknownasastring,consistingofmanysectionsofpipejoinedtogether.Eachpipesectionisaboutthirtyfeetlong.Twosections,threesections,orfoursectionsatatimeareknownasdoubles,thribbles,orfourbles,respectively.,Rotarytabletherotaryisthepieceofequipmentonarotaryrigthatgivestherigitsname.Therotaryservestwomainfunctions1.Torotatethedrillstemand2.Toholddevicescalledslipsthatsupporttheweighofthedrillstemwhenthelatterisnotsupportedbythehookandelevators.,Swivelaswivelisaremarkablemechanicaldevice.Theswiveldoesnotrotate,butitsupportsthekellywhichdoes.Furthermore,theentireloadisintroducedintothedrillstemiscarriedbytheswivelwheneverdrillingisinprogress.,,RotaryDrillingBitstheonlypartoftherotary-rigequipmentthatactuallymakeshole.Thedrillingbitsareespeciallydesignedforthedifferentkindsofundergroundlayersthattheyhavetocutthrough.Andnomatterhowstrongorsharptheyare,theywearoutsoonerorlaterandmustbereplaced.Typesofbitsavailableinclude1.steel-toothrockbits(钢齿岩石钻头),2.tungstencarbideinsertbits(碳化钨钻头).3.diamondbits(金刚石钻头)Toselectabit,severalfactorsshouldbeconsidered;1.thenatureoftherockstobedrilled.2.thedepthintheearth.3.rockationsanticipated,金刚石取芯钻头diamondcoringbit,Oneoftheessentialfeaturesofarotarydrillingsystemisitscirculatingsystem,commonlycalledthemudsystem.Fortherotarydrillingsystemtofunction,fluidmustbecirculateddownwardthroughthedrillstem(钻柱),aroundthebit(钻头)andupwardintheannularspace(环空)betweenthedrillstemandthewallofthehole(井筒)orthecasing(套管).TheprincipalpurposesofcirculationfluidaretoCleanthebottomoftheholeCoolthebitcuttingsfromtheholeSupportthewallsofthewellsothattheydonotcaveinPreventtheentryofationfluidintothebore-hore.Thecirculationfluidisusuallyaliquid,mixtureofwater,clay,weightingmaterialandchemicals,usedtoliftrockcuttingsfromthedrillbittothesurface.Ifthecirculatingfluidisaliquid,itisusuallymadeupmostlyofwater,althoughoccasionallyoilisthemajorcomponent.Bothtypesofcirculatingfluidsareusuallycalledmud,ordrillingmud,becausethatiswhattheyappeartobe.,Drillingfluids,Pump(泥浆泵)-sucksmudfromthemudpitsandpumpsittothedrillingapparatuspipesandhoses(泥浆管和泥浆软管)-connectspumptodrillingapparatusmud-returnline(泥浆上返管)-returnsmudfromholeshaleshaker(震动筛)-shaker/sievethatseparatesrockcuttingsfromthemudreservepit(泥浆储备池)-collectsrockcuttingsseparatedfromthemudmudpits(泥浆池)-wheredrillingmudismixedandrecycledmud-mixinghopper(泥浆混合漏斗)-wherenewmudismixedandthensenttothemudpits,BlowoutPreventers(防喷器)BOPdevicesaretypicallyinstalled(安装)onthetopofthecasing,belowtherigfloor(钻台).BOPsarelargves(阀门)thathelpcontainliquidandgaspressureinthewell.OnetypeofBOPcansealoff(剪断)theannulus(环空),thespacebetweenthedrillpipeandthecasing.Anothercan,shearoffthedrillpipeandthussealoff(封闭)theentirewell,whileathirdcansealoffthewellifnodrillpipeisinthehole.UsuallyseveraloftheseBOPsaremountedasaBOPstack(防喷器组).,Wellcompletion(完井)Oncethedesignwelldepthisreached,theationmustbetested(测试)anduated(评估)todeterminewhetherthewellwillbecompletedforproduction(生产),orplugged(阻塞)andabandoned(放弃).,Completedwell,Onceanaturalgasoroilwellisdrilled,andithasbeenverified(证实)thatcommerciallyviable(经济价值)quantitiesofnaturalgasarepresentforextraction(开采),thewellmustbe‘completed’toallowfortheflowofpetroleumornaturalgasoutoftheationanduptothesurface.Thisprocessincludesstrengthening(加固)thewellholewithcasing(套管),uating(评价)thepressureandtemperatureoftheation,andtheninstalling(安装)theproperequipmenttoensureanefficientflowofnaturalgasoutofthewell.,Completingawellconsistsofanumberofsteps;installingthewellcasing(安装套管),completingthewell(完井),installingthewellhead(安装井头),andinstallingliftingequipment(安装举升设备)ortreatingtheation(对地层处理)shouldthatberequired.,Casingandcementing(套管和固井)DrillingforoilorgasinvolvestwomainobjectivestoboreaholetothepetroleumaccumulationToinstallapipefromthereservoirtothesurface.,,,,,,,oilzone,CasingProgram,Casing(套管)-large-diameterconcretepipe(混凝土管)thatlines(封衬)thedrillhole,preventstheholefromcollapsing(跨塌),andallowsdrillingmudtocirculate(循环).Itisusuallycemented(用水泥固定)toinsureapressure-tight(压力密闭)connectiontotheoilorgasreservoir.Casinginawellhassiximportantfunctions1.Topreventcaving(跨塌)ofthehole2.Topreventcontamination(污染)offreshwaterinuppersandsbyfluidsfromlowerzones.,Toexclude(排除)waterfromtheproducingationToconfine(限定)productiontothewellboreToprovideameansofcontrollingwellpressure.Topermitinstallationofartificialliftequipmentforproducingthewell.,Therearedifferenttypesofwellcasing.ThemostcommonlyusedtypesincludeConductorCasing(导管)SurfaceCasing(表层套管)IntermediateCasing(中间套管,技术套管)ProductionCasing(生产套管),InstallingWellCasing,SurfaceCasing,IntermediateCasing,ProductionCasing,Conductorcasing,Perforations,概述,,(a)(b)(c)(d)(e)图7-2注水泥工艺流程示意图(a)循环钻井液(b)注隔离液和水泥浆(c)替浆(d)替浆(e)碰压1压力表2上胶塞3下胶塞4钻井液5浮箍6引鞋7水泥浆8隔离液9钻井液,下完套管之后,把水泥浆泵入套管内,再用钻井液把水泥浆顶替到管外环形空间设计位置的作业称之为注水泥。,WellCompletion(完井)Wellcompletioncommonlyreferstotheprocessoffinishingawellsothatitisreadytoproduceoilornaturalgas.Completionequipmentandthesemployedarequitevaried,andthedecisionsforanindividualwellareusuallybasedonthetypeofoilorgasaccumulationsinvolv
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