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ANSI/AWS B2.1-1-206-96 R2007 An American National Standard Standard Welding Procedure Specification SWPS for Shielded Metal Arc Welding of Carbon Steel M-1/P-1/S-1, Group 1 or 2, 1/8 through 1-1/2 inch Thick, E6010 Vertical Downhill Followed by E7018 Vertical Uphill, As-Welded or PWHT Condition, Primarily Pipe Applications Site License Copyright American Welding Society Provided by IHS under license with AWS LicenseeIHS Employees/1111111001, UserWing, Bernie Not for Resale, 05/16/2007 005223 MDTNo reproduction or networking permitted without license from IHS --,,,,,,,,,,,,,,,--,,,,,,,--- Site License to Make Copies for Intra-Company Use This License is issued by the American Welding Society hereinafter referred to as “AWS” to you hereinafter referred to as “Licensee” based upon your application and conditions 1. By becoming a Licensee, Licensee agrees to all the terms contained in this License. 2. Licensee is authorized to reproduce this AWS B2 Standard Welding Procedure for intra- company use only. Copies may not be made available to any individual not employed by Licensee or for any purpose unrelated to the business being conducted by Licensee. 3. Any reproduction must include the following copyright notice “Copyright by the American Welding Society. Reproduced with the express written permission of the American Welding Society.” 4. Licensee may not enter into any sublicense agreement. 5. Reproduction of this Standard Welding Procedure signifies that you agree with the terms of the License. If you do not agree with the terms of this License please return this document, and a new document without the copyright notice will be issued. 6. The AWS B2 Standard Welding Procedures are not the subject of any warranty. AWS disclaims any liability arising from the use of any Standard Welding Procedure. AWS is not liable for any actual or consequential damages that may arise from the use of any Standard Welding Procedure. 7. Licensee will notify AWS in writing if it becomes aware that any employee or other party has made copies or otherwise made use of any Standard Welding Procedure contrary to the terms of the License. 8. This License contains the entire understanding as between Licensee and AWS, and any changes must be contained in a writing signed by both parties. 9. The terms of this License are governed under the laws of the State of Florida, and both parties agree to to the jurisdiction of the cognizant court of law within Dade County, Florida to resolve any disputes. Copyright American Welding Society Provided by IHS under license with AWS LicenseeIHS Employees/1111111001, UserWing, Bernie Not for Resale, 05/16/2007 005223 MDTNo reproduction or networking permitted without license from IHS --,,,,,,,,,,,,,,,--,,,,,,,--- 标准分享网 w w w .b z f x w .c o m 免费下载 550 N.W. LeJeune Road, Miami, FL 33126 ANSI/AWS B2.1-1-206-96 R2007 An American National Standard Approved by the American National Standards Institute May 28, 1996 Standard Welding Procedure Specification SWPS for Shielded Metal Arc Welding of Carbon Steel M-1/P-1/S-1, Group 1 or 2, 1/8 through 1-1/2 inch Thick, E6010 Vertical Downhill Followed by E7018 Vertical Uphill, As-Welded or PWHT Condition, Primarily Pipe Applications Prepared by the American Welding Society AWS B2 Committee on Welding Procedure and Perance Qualification Under the Direction of the AWS Technical Activities Committee Approved by the AWS Board of Directors Abstract This standard contains the essential welding variables for carbon steel in the thickness range of 1/8 through 1-1/2 inch, using manual shielded metal arc welding with E6010 vertical downhill followed by E7018 vertical uphill. It cites the base metals and operating conditions necessary to make the weldment, the filler metal specifications, and the allowable joint designs for fillet and groove welds. This WPS was developed primarily for pipe applications. Key WordsWelding Procedure Specification, base metal, allowable joint designs, filler metal, carbon steel, manual welding, shielded metal arc welding Copyright American Welding Society Provided by IHS under license with AWS LicenseeIHS Employees/1111111001, UserWing, Bernie Not for Resale, 05/16/2007 005223 MDTNo reproduction or networking permitted without license from IHS --,,,,,,,,,,,,,,,--,,,,,,,--- ii ANSI/AWS B2.1-1-206-96 R2007 International Standard Book Number 0-87171-493-0 American Welding Society 550 N.W. LeJeune Road, Miami, FL 33126 1996 by American Welding Society All rights reserved Printed in the United States of America Reaffirmed January 11, 2007 Copyright American Welding Society Provided by IHS under license with AWS LicenseeIHS Employees/1111111001, UserWing, Bernie Not for Resale, 05/16/2007 005223 MDTNo reproduction or networking permitted without license from IHS --,,,,,,,,,,,,,,,--,,,,,,,--- 标准分享网 w w w .b z f x w .c o m 免费下载 iii ANSI/AWS B2.1-1-206-96 R2007 Statement on the Use of American Welding Society Standards All standards codes, specifications, recommended practices, s, classifications, and guides of the American Welding Society AWS are voluntary consensus standards that have been developed in accordance with the rules of the American National Standards Institute ANSI. When AWS American National Standards are either incorporated in, or made part of, documents that are included in federal or state laws and regulations, or the regulations of other govern- mental bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWS standards must be approved by the governmental body having statutory jurisdiction before they can become a part of those laws and regulations. In all cases, these standards carry the full legal authority of the contract or other document that invokes the AWS standards. Where this contractual relationship exists, changes in or deviations from requirements of an AWS standard must be by agreement between the contracting parties. AWS American National Standards are developed through a consensus standards development process that brings together volunteers representing varied viewpoints and interests to achieve consensus. While AWS administers the process and establishes rules to promote fairness in the development of consensus, it does not independently test, uate, or verify the accuracy of any ination or the soundness of any judgments contained in its standards. AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whether special, indirect, consequential or compensatory, directly or indirectly resulting from the publication, use of, or reliance on this standard. AWS also makes no guaranty or warranty as to the accuracy or completeness of any ination published herein. In issuing and making this standard available, AWS is neither undertaking to render professional or other services for or on behalf of any person or entity, nor is AWS undertaking to per any duty owed by any person or entity to someone else. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek the advice of a competent professional in determining the rcise of reasonable care in any given circumstances. This standard may be superseded by the issuance of new editions. Users should ensure that they have the latest edition. Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard accept any and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement of any patent or product trade name resulting from the use of this standard. Finally, AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so. On occasion, text, tables, or figures are printed incorrectly, constituting errata. Such errata, when discovered, are posted on the AWS web page www.aws.org. Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request, in writing, to the appropriate technical committee. Such requests should be addressed to the American Welding Society, Attention Managing Director, Technical Services Division, 550 N.W. LeJeune Road, Miami, FL 33126. With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered. These opinions are offered solely as a convenience to users of this standard, and they do not constitute professional advice. Such opinions represent only the personal opinions of the particular individuals giving them. These individuals do not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpretations of AWS. In addition, oral opinions are inal and should not be used as a substitute for an official interpretation. This standard is subject to revision at any time by the AWS B2 Committee on Welding Procedure and Perance Qualification. It must be reviewed every five years, and if not revised, it must be either reaffirmed or withdrawn. Comments recommendations, additions, or deletions and any pertinent data that may be of use in improving this standard are required and should be addressed to AWS Headquarters. Such comments will receive careful consideration by the AWS B2 Committee on Welding Procedure and Perance Qualification and the author of the comments will be ined of the Committee’s response to the comments. Guests are invited to attend all meetings of the AWS B2 Committee on Welding Procedure and Perance Qualification to express their comments verbally. Procedures for appeal of an adverse decision concerning all such comments are provided in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained from the American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126. Copyright American Welding Society Provided by IHS under license with AWS LicenseeIHS Employees/1111111001, UserWing, Bernie Not for Resale, 05/16/2007 005223 MDTNo reproduction or networking permitted without license from IHS --,,,,,,,,,,,,,,,--,,,,,,,--- iv ANSI/AWS B2.1-1-206-96 R2007 Personnel Reaffirmation AWS B2 Committee on Procedure and Perance Qualification G. M. Wisbrock, ChairLockheed Martin Missiles and Fire Control J. J. Fluckiger, Vice ChairIdaho National Laboratory W. M. Ruof, Second Vice ChairBechtel Plant Machinery, Incorporated S. Morales, SecretaryAmerican Welding Society T. J. AndersonConsultant B. BeckmanInternational Training Institute L. P. ConnorConsultant J. L. CooleyJ C 175F minimum for base metal thickness over 1 in. Interpass Temperature250F Minimum; 175F minimum for base metal thickness over 1 in., 500F maximum Preheat MaintenanceContinuous or special heating is not required POSTWELD HEAT TREATMENT PWHT Postweld Heat TreatmentWelds may either be as-welded or postweld heat treated at 1100 to 1200F or as required by the fabrication documents. If heat treated, the heat treatment time shall be 1 hour per inch of thickness 15 minutes minimum unless otherwise noted in the fabrication documents. Copyright American Welding Society Provided by IHS under license with AWS LicenseeIHS Employees/1111111001, UserWing, Bernie Not for Resale, 05/16/2007 005223 MDTNo reproduction or networking permitted without license from IHS --,,,,,,,,,,,,,,,--,,,,,,,--- 标准分享网 w w w .b z f x w .c o m 免费下载 ANSI/AWS B2.1-1-206-96 R2007 Page 3 of 15 Standard Welding Procedure Specification SWPS Permission to reproduce for intra-company use only is granted by the American Welding Society ELECTRICAL CHARACTERISTICS GROOVE WELDS Electrodes1Current LayerClassificationDia. in.AmperesPolarity Root3E60103/3240–80DCEP Reverse Root3E60101/875–125DCEP Reverse Root3E60105/32135–180DCEP Reverse FillE70183/3270–100DCEP Reverse FillE70181/8115–165DCEP Reverse FillE70185/32150–220DCEP Reverse FillE70183/164200–275DCEP Reverse FILLET WELDS AND GROOVE WELDS ON BACKING RINGS2 Electrodes1Current LayerClassificationDia. in.AmperesPolarity Root3E60103/3240–80DCEP Reverse Root3E60101/875–125DCEP Reverse Root or FillE70183/3270–100DCEP Reverse Root or FillE70181/8115–165DCEP Reverse FillE70185/32150–220DCEP Reverse FillE70183/164200–275DCEP Reverse 1. The care and storage of electrodes shall be as recommended by the electrode manufacturer. 2. Backing rings may be used when permitted by the fabrication documents. 3. An additional layer is optional. 4. Flat and Horizontal positions only. TECHNIQUE Weave or Stringer BeadEither PeeningNot permitted Initial CleaningChemical or mechanical; joint shall be dry prior to welding Interpass CleaningMechanical only BackgougingMechanical or thermal when required by Figure 1 Single or Multiple PassesEither. All pressure retaining welds shall be a minimum of two passes. Maximum Bead Thickness1/4 in. RepairDefects in welds shall be removed by mechanical or thermal s. The repair cavity may differ in contour and dimension from a normal joint preparation and may present different restraint conditions. Repair of base metal defects shall be in accordance with the requirements of the fabrication documents. COMPANY NAME In the name of the Company stated above, I accept full responsibility for the application of this Standard WPS for use with Dated Fabrication Documents such as Code, Specification, or Contract Document DATEAPPROVED BYTITLE Copyright American Welding Society Provided by IHS under license with AWS LicenseeIHS Employees/1111111001, UserWing, Bernie Not for Resale, 05/16/2007 005223 MDTNo reproduction or networking permitted without license from IHS --,,,,,,,,,,,,,,,--,,,,,,,--- ANSI/AWS B2.1-1-206-96 R2007 Page 4 of 15 Standard Welding Procedure Specification SWPS Permission to reproduce for intra-company use only is granted by the American Welding Society Figure 1Allowable Joint Designs FILLET WELDS All Joints GROOVE WELDS For pipe and tubular products, see Joints 1 through 7. In addition, joints having groove designs resulting from end preparations coning with ASME/ANSI B16.25, Buttwelding Ends, and prequalified joint details for complete joint penetration groove welded joints permitted by ANSI/AWS D1.1, Structural Welding Code Steel, are also allowable for application with this WPS. fR a JOINT 1 JOINT 2 f g R a Copyright American Welding Society Provided by IHS under license with AWS LicenseeIHS Employees/1111111001, UserWing, Bernie Not for Resale, 05/16/2007 005223 MDTNo reproduction or networking permitted without license from IHS --,,,,,,,,,,,,,,,--,,,,,,,--- 标准分享网 w w w .b z f x w .c o m 免费下载 ANS
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