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ChristinaGalitsky环境能源技术室美国劳伦斯伯克利国家实验室EnvironmentalEnergyTechnologiesDivisionErnestOrlandoLawrenceBerkeleyNationalLaboratory,确认能效潜力和节能机会技术信息和对标IdentifyingEnergyEfficiencyPotentialandSavingsOpportunitiesTechnicalInationandBenchmarking重点耗能企业最佳节能实践国际研讨会WorkshoponInternationalEnergyEfficiencyBestPracticesforKeyIndustrialEnterprises11April20072007年4月11日,Motivation促动因素,Industryconsumes36ofglobalprimaryenergy工业部门消耗了36%的全球一次能源,TheEnvironmentalChallenge环境挑战,,,Highlevelsofindustrialproductionandenergyusecanhaveseriousenvironmentalconsequencesincluding大规模的工业生产和高能耗造成了严重的环境污染airpollution空气污染waterpollution水污染industrialwaste工业废物greenhousegasemissionscontributingtoglobalwarming温室气体排放带来的全球气候的变暖Untappedpotentialenergyefficiencyimprovementsalsorepresenteconomiclosses不挖掘提高能效的潜力也相当于造成经济损失Improvedenergyefficiencywillreducemanyoftheseemissionsandsavemoney能效的提高将减少污染物的排放和节约成本。,Inational,estimatorandmanagementtools信息、预测和管理工具EnvironmentalProtectionAgencyENERGYSTARforIndustry环保署的工业能源之星DepartmentofEnergyIndustrialTechnologiesProgramToolsDOE工业技术项目工具CaseStudiesandBestPractices案例研究和最佳实践,Outline,Benchmarkingandbenchmarkingtools对标和对标工具Overview回顾ExamplesofBenchmarkingAroundtheWorld世界对标范例Differentsofbenchmarkingandexamplesofeach不同方法的对标和范例Norway’sIEENProgram挪威IEEN项目EPA’sEnergyPeranceIndicatorEPI环保署的能效指标TheNetherlandsBenchmarkingCovenants荷兰对标契约LBNL’sBenchmarkingandEnergySavingsToolBESTLBNL对标和节能工具,Outline概要,U.S.EnvironmentalProtectionAgency美国环保署,ENERGYSTAR能源之星,VoluntaryU.S.governmentprogramthathelpsmanufacturersprotecttheenvironmentthroughsuperiorenergyefficiency美国政府部门的自愿项目,旨在通过提高能效,帮助生产商保护环境Over450partnercompaniesinawiderangeofindustries超过450合作公司,涉及工业各个领域,http//www.energystar.gov/index.cfmcindustry.bus_industry,U.S.EnvironmentalProtectionAgency美国环境署,Providesenergymanagementresourcesforenergymanagers为能源管理者提供能源管理信息Promotessharingofideas,networkingrecognition促进信息共享、网络和共识EnergyGuidebooks-technicalopportunitiesassessmentreportforplantandenergymanagersnextslides能源指南-为企业和能源管理者提供技术评价报告Energyperanceindicatorforenterprisesto“benchmark”energyefficiencydiscussedlater企业能源性能指标,以同能效进行对标,ENERGYSTAR能源之星,http//www.energystar.gov/index.cfmcindustry.bus_industry,EnergyGuides1能源指南(1),Industryoverview工业概况Processdescription工艺描述Energyusesummary能耗概要Energyefficiencyopportunities提高能效机会Briefoverviewoftechnologyorpractice技术或实践的简要概述Limitationsonapplicabilityifany应用的局限性(如果有)Typicalenergysavings典型的节能量Typicalsimplepaybackperiod典型的简单回收期Casestudydatafromreal-worldindustrialapplications工业实际应用的案例数据Referencestofurtherinationinthepublicdomain出版物未来信息的参考,,http//www.energystar.gov/index.cfmcindustry.bus_industry,EnergyGuides2能源指南(2),,Writtenspecificallyforplantandenergymanagers主要为企业和能源管理者提供书面的材料Reviewedbyindustryprofessionalsandexperts由工业专业人员和专家评审Goalsoftheguides指南目标Reduceinationbarriers减少信息障碍Quantifyenergyandsavings能源和节能量化Checklistofpotentialefficiencyopportunitiestobeuated评价提高节能潜力机会的清单Startingpointoredetailedanalysisofselectedmeasures成为所选择的措施进行更详细分析的起点Supportin“makingthecase”forenergyandwaterefficiencymeasureswithinanorganization为节能和节水措施“制造案例”提高支持Highlightindustrysuccessstories突出工业成功的案例saveenergy,moneyandtheenvironment,http//www.energystar.gov/index.cfmcindustry.bus_industry,U.S.DepartmentofEnergyTools美国能源部的能源工具,AIRMasterCombinedHeatandPowerCHPFanSystemAssessmentToolFSATMotorMasterNOxandEnergyAssessmentNxEATProcessHeatingAssessmentandSurveyToolPHASTQuickPlantEnergyProfilerPEPSteamSystems,http//www1.eere.energy.gov/industry/bestpractices/software.html,,AIRMaster热电联产风机系统评价工具电机氮氧化物和能源评价工艺热评价和调查工具快速了解企业能源概况蒸汽系统,U.S.DepartmentofEnergyTools美国能源部能源工具,Modelthesupply-sideofautilitysystemstoidentifyefficiencyimprovementopportunitiesUseplant-specificdatauatetheoperationalcostsforvariousequipmentconfigurationsandsystemprofilesProvideestimatesofpotentialsavingsgainedfromselectedenergyefficiencymeasuresandcalculatestheassociatedsimplepaybackperiods,http//www1.eere.energy.gov/industry/bestpractices/software.html,,电力系统需求侧管理模式,以确定提高能效机会使用工厂自己的数据评价不同设备和系统状况的运行成本提供预测的不同能效措施的节能潜力和计算相关的简单回收期,U.S.DepartmentofEnergyTools美国能源部能源工具,QuickPEPUsesbasicinationaboutmajorenergy-consumingsystems,enteredbytheuser,tocreateareportthatprofilesplantenergyusage.Identifiesspecifictargetedwaystoeconomicallysaveenergyandhelpreduceenvironmentalemissionsassociatedwithenergyproductionanduse.,快速了解企业能源概况用户只要输入有关主要耗能系统的用能基础情况,就可以生成企业用能情况的报告确认具体的、有针对性的、经济可行的节能措施,有助于减少与能源生产和利用相关的环境排放。,Descriptionofwhereacommercially-availabletechnologyormeasurehasbeenputinplaceinindustryProvidesdataonTypicalenergysavingsCostsSimplepaybackperiod,CaseStudiesIllustrateBestPractice以案例说明最佳实践,,描述在企业使用过什么样的商业可行的技术或措施提供以下的数据典型的节能量成本简单投资回收期,Forexample,ametalsextrusioncompanyintheUKreplaced5motorswithhighefficiencymotors.例如英国一家金属挤压公司利用高效电机替代5个电机Savings11,660kWh/year节约=11,660kWh/年Costs20151992US成本=20151992USPaybackperiod1.6years投资回收期=1.6年FromtheCADDETdatabase来自CADDET数据库,Energy-EfficiencyTechnologiesandMeasuresforIndustry工业能效技术和措施,USEPAEnergyStarforIndustryProgramwithofmeasuresforeach美国EPA能源之星的工业项目Autoassembly93汽车装配93Breweries45酿造45Cement40水泥40CornRefining95玉米加工95Foodprocessing150食品加工150Glass114玻璃114Petrochemicals100石化100Petroleumrefining90石油炼制90Pharmaceuticals102医药102PulpandPaperongoing纸浆和造纸(在进行中),,,Energy-EfficiencyTechnologiesandMeasuresforIndustry工业能效技术和措施,USDOEIndustrialTechnologiesProgram美国能源部工业技术项目90newtechnologies“fortoday”foraluminum,chemicals,forestproducts,glass,metalcasting,plastics,mining,petroleumrefining,steel约有90新技术可以运用到铝、化工、森林产品、玻璃、金属铸造、塑料、开采、石油炼制、钢Energy-efficienttechnologiesforindustrialsystemsmotors,steam,compressedair,etc.工业系统能源技术电机、蒸汽、空压等,Australia’sEnergyEfficiencyBestPracticeProgram澳大利亚能效最佳实践项目http//www.industry.gov.au/TheEuropeanUnion’sManagenergyProgram欧盟管理项目,ExamplesofCaseStudiesandBestPractices1案例例证和最佳实践(1),TheNetherlands’sSenterNovemAgencyforEnergyandEnvironment荷兰能源环境署(SenterNovem)http//www.senternovem.nl/mja/energie_efficiency/energiebesparende_maatregelen/index.aspUK’sCarbonTrusthttp//www.carbontrust.co.uk/energy英国碳基金U.S.DepartmentofEnergyOfficeDOEofIndustrialTechnologiesBestPracticeProgramhttp//www1.eere.energy.gov/industry/bestpractices/美国能源部工业技术最佳实践项目U.S.DOEIndustrialAssessmentCenterIACdatabase美国能源部工业评价中心数据库http//www.iac.rutgers.edu/database/,ExamplesofCaseStudiesandBestPractices2案例例证和最佳实践(2),BenchmarkingToolsOverview对标工具概述,TeststheperceptionofefficiencyatanenterpriseAssessenergyoremissionreductionpotentialsandcostsavingsExperiencewithbenchmarkingprogramsworldwidehaveshownincreasedattentionforenergyefficiency,emissionreductionsandperance,检测企业能效情况评价能源或减排潜力和节约成本提供对标项目的国际经验,以增加对能效、减排和运行的关注。,BenchmarkingToolsOverview对标工具概述,sofcomparisonPeersNationalorregionalbestpracticeInternationalbestpracticeBenchmarkingcanleadtoTarget-Settingdeterminingalong-rangegoalforimprovementBasedonassessmentofplantenergyefficiencyandemissionsreductionpotentialCommonapproachinindustrializedcountries,比较方法同等水平国家或地区最佳实践国际最佳实践对标可导致目标的制定确定长期的目标基于企业能效和减排潜力的评价工业化国家的一般方法,BenchmarkingToolExamples对标例证,PrivateSectorToolsliketheSolomonIndexpeertopeerNRCan’sCanadianIndustrialProgrammeforEnergyConservationCIPECpeertopeerUK’sBestPracticeProgrampeertopeerandtemporalNorway’sIEENProgrampeertopeerUSEPA’sEnergyPeranceIndicatorEPIregionalbestpracticeTheNetherlandsBenchmarkingCovenantsinternationalbestpracticeLBNL’sBenchmarkingandEnergySavingsToolBESTinternationalbestpractice,私营部门工具-Solomon指数(对等)加拿大工业节能项目(对等)英国最佳实践项目挪威IEEN项目美国EPA能效指数(地区最佳实践)荷兰对标契约(国际最佳实践)LBNL对标和节能工具(国际最佳实践),sofcomparison比较方法,PeersNationalorregionalbestpracticeInternationalbestpractice,对等国家或地区最佳实践国际最佳实践,Benchmarkplantsinseveralindustriesagainsteachother不同工业部门内企业之间对标Basedonannualcompanyreports基于公司年度报告,Dairyindustryspecificenergyconsumption乳制品行业单耗,Norway’sIndustrialEnergyEfficiencyNetworkIEEN挪威工业能效网络,PeersNationalorregionalbestpracticeInternationalbestpractice,sofcomparison比较方法,对等国家或地区最佳实践国际最佳实践,EPIEnvironmentalPeranceIndicator环境指数,Ranksanenterprise’senergyperancewithintheUSindustrynormalizedtotheenterprise’sconfigurationBasedonUSCensusdataAlsobasedonproductoutputsortootherfactorsbeyondcontrolofplantmanager,forexampleSpecifictypeormixtureofproducts产品具体类型或结构Otherfactorsthatcorrelatewithenergyuse,e.g.laborhours,weatherBasisforawardingtheENERGYSTARlabelforaplant,Comparesenterpriseefficiencyrelativetothoseofitsindustry同相关行业的企业进行能效比较,在美国同等企业规模范围内,就企业的能效情况进行排队基于美国的普查数据同时也基于产品产量或基于企业管理者不可控制的其他因素,例如产品具体类型或结构同能耗相关联的其他因素,例如工时,气候成为为企业授“能源之星”标识的依据,EPI–Nationallevelranking;国家水平排序,sofcomparison比较方式,PeersNationalorregionalbestpracticeInternationalbestpractice,同等国家或地区最佳实践国际最佳实践,TheNetherlandsCovenants荷兰契约,GoalistobecomeworldleadersCompaniesuatetheirdistancefrom“bestintheworld”throughstudiesthatareoverseenbySenterNovemExpert3rdpartydeterminesinternationalbestpracticeenergyefficiencyTopregionintermsofenergyefficiencyoutsideTheNetherlandsthatiscomparableintermsofsizeandplants.AverageofthatregionisthebenchmarkRankingcomparableplantsoutsideTheNetherlandsandtakingthetop10asthebenchmarkBestoperatingplantworldwide.Benchmarkissetat10belowthebestplant,目标是成为世界领先者通过开展对SenterNovem监督项目的研究,评价本公司同“世界上最好水平”的距离专家第三方确定能效国际最佳实践荷兰之外的,企业规模和类型可比的地区(能效方面)。这个地区的平均水平就是对标的水平荷兰之外可比企业的排序,排序最前的10%作为对标世界运行最好的企业。对标水平定在小于10%的最佳企业,BESTBenchmarkingandEnergySavingsTool对标和节能工具(BEST),BESTprovidesabenchmarkscoreforeachfacilityindicatingitsdistancefrominternationalbestpracticeintermsofenergyBEST为每个设备提供了对标的核心,以表明在能效方面同国际最佳实践的距离Comparesonlyenergytobestpractices,keepingothervariablesthesame.只比对能源情况,其他变量不变Forexampleforcement,thebestpracticeenterpriseproducesthesameamountofcement,thesamegradesofcementandusesthesamerawmaterialsbutitortheyusesthemostefficientenergytechnologiestodoso例如最佳实践的水泥企业生产量同等,同样标号的水泥,使用同样的原材料,但使用高效技术。BESTallowsfordevelopmentofanefficiencyimprovementplanandtarget-settingBEST制定提高能效计划和目标制定,BEST,Globalbestpractice全球最佳实践Noissueswithproprietarydata没有数据所有权的问题Takesintoaccountfactorsspecifictoenterpriseuated考虑到所评价企业的具体因素Weheardthis“myindustryisdifferent.Youcannotbenchmarkmyindustrybecausetherearetoomanyvariables–rawmaterialsaredifferent,weproducedifferentproducts,bigfacilitiesaredifferentthansmallfacilities,locationaffectsenergyuse”我们听说过“我们的行业不同。你们不能同我们行业进行对标,因为其中存在许多不定因素-原材料不同、生产不同的产品、大设备不同于小设备和能源利用受当地环境影响”WecreatedBEST我们创立了BESTProvidesadditionalenergyefficiencymenufortargetsettingandenergymanagement为目标的制定和能源管理提供进一步的能效菜单Allowslow-costandeasyuationofpotential低成本和易评价的潜力,AdvantagesofBESTBEST的优势,BESTEnergyEfficiencyIndexBEST的能效指数,EEIenergyefficiencyindex能效指数nnumberofproductstobeaggregated累计产品数量EIiactualenergyintensityforproductI产品l实际能耗EIi,BPbestpracticeenergyintensityforproducti产品i最佳能耗Piproductionquantityforproducti.产品i质量Etottotalactualenergyconsumptionforallproducts所有产品的实践总能耗,Exampleboundaryofanalysisforcement,EstablishingBoundariesandIdentifyingEnergy-IntensiveProcessesCement建立边界和确定高耗能工业水泥,Sheet输入表,ProductionData生产数据Rawmaterials原材料的投入KilnType窑型Clinkeroutput熟料产量Cementoutput水泥产量GradesofCement水泥型号EnergyData能源数据AmountkWhandtcebyprocessstep工序用能Costsyuan/kWhortce成本元/度或tce,BenchmarkingResults对标结果,EnergyIntensityIndexEII147能源强度指数,DetailedResults具体结果PotentialforEfficiencyImprovements节能潜力ElectricitykWhsaved/year电6,300,000Fuelkgcesaved/year燃料5,580,000PrimaryEnergykgcesaved/year一次能源5,600,000CostReduction成本节约Electricity/year电350,000Fuel/year燃料200,000Total/year总计550,000CarbonReductionPotential减碳潜力TotalmetrictonCO2/year总量19,000,,,HypotheticalBenchmarkingResults假设的对标结果,EnergyEfficiencyOpportunities节能机会,Extensivemenuofenergy-efficiencyorcarbonemissionreductionmeasuresthatcouldbeimplemented可实施的能效或减排措施清单Cross-cuttingmotorsystems,fans,compressedair,lighting跨行业电机系统、风机、空压机、照明Process-relatedallmajorprocesstechnologieskilnupgrades,blending同工艺相关所有主要的工艺(窑炉升级,混磨)Eachmeasure措施Typicalenergysavingspertonproductclinkerorcement产品单耗(熟料或水泥)Costofimplementation实施成本Typicalpaybackperiod投资回收期Onceoptionsforimplementationareselected,BESTcalculatesnew,potentialEEIforplant一旦实施方案选定,BEST计算企业新的潜力Facilitates“scenarioplaying”协助“方案”的实施Providesaroadmapforimprovement提供改进路线图,,BESTTarget-SettingBEST目标制定,,,HypotheticalBenchmarkingResults假设对标结果,,,HypotheticalBenchmarkingResults假设对标结果,,,Conclusions结论,ManycasestudiesandotherinationonbestpracticesinenergyefficiencyforindustryareavailablearoundtheworldWhilethereisvalueinpeertopeerorregionallevelbenchmarking,benchmarkingtointernationalbestpracticeassuresgoalsaresettothehigheststandardsforenergyefficiencyObtainingascoreisonlyafirststep,providingenterpriseswithinationonopportunitiesfortheirplantsisessentialtohelpingthemachievetheirpotential,世界上有许多现成的工业能效最佳实践的案例和相关的其他信息同等水平或地区的对标具有重要性,但同国际最佳实践进行对标可以带来最高的能效标准获得成绩只是刚开始,重要的是为企业提供相关信息帮助他们实现潜力。,ForFurtherInation联系信息,ChristinaGalitskyCGalitskylbl.govLynnPriceLKPricelbl.gov,LBNLIndustrialEndUseAnalysisWebsitehttp//industrial-energy.lbl.gov/LBNLChinaGroupWebsitehttp//china.lbl.govBESTWebsitehttp//industrial-energy.lbl.gov/node/100Publicationshttp//industrial-energy.lbl.gov/publications,BackupSlides备份材料,U.S.DepartmentofEnergyTools美国能源部能源工具,NOxandEnergyAssessmentToolNxEAT氮氧化物和能源评价工具(NxEAT)AnalyzestheeffectsofNOxreductionssandenergyefficiencypracticesbyprovidingequipmentinventoryandconfigurationination.分析减少Nox排放措施的效果,以及分析通过提供设备清单和结构信息而实施的能效实践的效果Thetooltargetsspecificsystems,suchasfiredheaters,boilers,gasturbines,andreciprocatingenginestohelpidentifytheNOxandenergysavingspotentialsassociatedwitheachoption.Thetoolalsoprovidescalculatorsthataidincomparisonsbetweenoptions.本能源工具是针对具体的系统,例如燃烧炉、锅炉,燃气透平和往复式发动机,其目的在于帮助确认与措施选择相关的Nox减排和节能潜力。此能源工具也成为便于进行措施之间比较的计算器。,http//www1.eere.energy.gov/industry/bestpractices/software.html,BESTHistoryBEST的历史,BESTwasdevelopedaspartofapilotpolicydevelopmentprogramintheironandsteelindustryinChinaBEST的开发是作为中国钢铁行业进行政策开发示范项目的一部分tohelpsettargetsforaVoluntaryAgreementprogram帮助自愿协议项目制定目标assessperanceoftwoparticipatingsteelplants评价两个参与钢厂的能源指标BEST-SteelwasbuiltondataattypicallyusedbyChineseironandsteelplantstoreportenergydataBEST-Steel数据输入格式是中国钢铁企业的能源报表通常使用的格式BEST-Steelhasbeentestedandusedbytwomedium-scaleintegratedironandsteelplantsinShandongprovinceBESI-Steel已在山东两个中型钢铁联合企业中应用并得到验证BESThasalsobeendevelopedforthewineryindustryandusedbyanumberofwineriesinCaliforniaBEST也被开发成能够应用到造酒行业,并应用到加州许多的造酒厂,PreliminarylistofEnergyEfficiencyOptionsfortheCementIndustry水泥行业能效措施初步清单,EnergyEfficiencyOptionsfortheIronandSteelIndustry钢铁行业的能效措施,EnergyEfficiencyOptionsfortheWineIndustry造酒行业的能效措施,BEST–SteelBEST-钢厂,DevelopedforuatingenergyefficiencypotentialoftwosteelmillsinShandongProvince,Chinaarticleinpress开发的目的是为了评价中国山东两个钢铁企业的能效潜力Usedtosetenergyefficiencytargetsaspartofnegotiatedenergyefficiencyagreementsalsocalledvoluntaryagreements使用的目的在于制定能效目标,已作为能效协议谈判的一部分FundedbyEnergyFoundation’sChinaSustainableEnergyProgramandU.S.EnvironmentalProtectionAgencyinationusedasbackgroundfortool由能源基金会中国可持续性能源项目和美国环保署支持,BEST–WineryBEST-酿酒行业,BESTBenchmarkingandEnergySavingToolforWineriesfor造
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