Surface mine instructor reference and trainee review manual（mine safety）.pdf

MICHIGAN TECHNOLOGICAL UNIVERSITY Mine Safety and Health Training Program - Mining Engineering Department Surface Mine Instructor Reference and Trainee Review Manual for Mine Safety and Health Training For Surface Metal/Nonmetal Mining INSTRUCTOR REFERENCE AND TRAINEE REVIEW MANUAL Mine Safety and Health Training Program - Mining Engineering Department Michigan Technological University 1400 Townsend Drive Houghton, MI 49931 Dave Carlson 906-487-2453 Philip Eggerding 906-487-2272 Fax 906-487-2495 September 23, 1999 Revised December 2000 1999, 2000 – Michigan Technological University David H. Carlson and Philip J. Eggerding This document is protected by copyright. Do not publish or redistribute without the expressed written consent of the authors. i i M T U - M I N E S A F E T Y A N D H E A L T H T R A I N I N G Instructor Manual Table of Contents INTRODUCTION 1 Some Suggested uses for Materials in this Manual2 Using Questions 2 Using Videos 2 Games 2 Instruction Guide - Suggestions for Training 3 SAFETY AND HEALTH TRAINING REQUIREMENTS 4 Who needs Mine Safety Training 4 Mine Safety training - Part 46 or Part 48 4 Training Plans 5 Training Requirements for Parts 46 Escapeways; Emergency Evacuation Housekeeping 73 9. Mandatory Health or who is regularly exposed to mine hazards; or who is a maintenance or service worker contracted by the operator to work at the mine for frequent or extended periods. MSHA policy statement categorizes regular exposure to a mine hazard as either a pattern of recurring exposure or extended exposure of five consecutive workdays. Such workers are required to receive training as outlined in 30 CFR Parts 46 or 48 depending upon which type of mine they are serving. Short-term workers, such as drillers and blasters have special training circumstances. Since the work they per is similar from mine site to mine site, these types of workers only need site specific hazard training at each new mine site, as long as they have fulfilled their comprehensive training requirement New Miner, Newly Employed Experienced Miner, or Annual Refresher under Part 46 or Part 48. Supervisory personnel who meet any of the above definitions for a miner must also receive training. Mine Safety training - Part 46 or Part 48 Surface metal and nonmetal mining operations in Michigan that are subject to 30 CFR Part 48 training regulations include metal mines and gypsum mines. Surface coal mines, which are not found in Michigan, also come under Part 48. Workers at these mines must be trained by an MSHA certified instructor. Virtually all other mining operations in the state of Michigan are required to follow the training guidelines set forth in 30 CFR Part 46. A competent person designated in the mines training plan must do safety instruction for workers at Part 46 mines. If you have a question about which part your mine fall under, contact your local MSHA field office. M T U - M I N E S A F E T Y A N D H E A L T H T R A I N I N G Training Plans Every mine, no matter how small, and contractors considered to be miners under the standard must have a training plan detailing how the five types of training discussed below are to be accomplished. Miners which fall under Part 48 may follow the training plan of the MSHA certified instructor. Mines under Part 46 must follow a training plan they, themselves create. Instructor guides and other useful ination for creating Part 46 training plans can be found on the Internet at MSHAs web site www.msha.gov . But, upon request, the Michigan Mine Safety and Health Training Program phone 906/487-2453 will assist Part 46 mines and contractors in Michigan in making up their training plans. At your request, the Michigan Mine Safety and Health Training Program will e-mail you a generic training plan with instructions that makes it easy to create your own mine specific training plan. To request a plan, contact us at 906/487-2453 or e-mail dcarlsonmtu.edu . Part 48 training plans used by MSHA-certified instructors must be approved and signed by MSHA. Part 46 training plans meeting the standards requirements need not be sent to MSHA for approval, but must be made available for review to all miners two weeks prior to implementation of the plan. Training Requirements for Parts 46 or for newly-hired miners who have received new miner training, but have not accumulated 12 months of experience in the 36 months after completing the new miner training. Twenty-four hours of training is needed for new miners and specific topics outlined in the regulations must be included. Under Part 46, four hours of this training covering the seven topics listed in the standard must be completed prior to the miner beginning work. A first aid review must be covered within 60 days of starting work along with respirator training, where applicable. The remaining hours may be spent in practice of the assigned task under the supervision of a competent person designated in the training plan. There are exceptions to this rule for Part 46 miners. Miners employed on April 14, 1999 and miners hired after April 14, 1999 who have had new miner training or have gotten 12 months of experience prior to Oct 2, 2000 are automatically considered to be experienced miners. Newly hired experienced miner No training-time requirement is listed in either Part 48 or 46 of the Standard. However, miners who fall under Part 48 and have not been in mining for the previous 5 years, must have 8 hours of training prior to work. Specific topics for Newly Hired Experienced Miners are very similar to those under New Inexperienced Miner Training. See Table 2.1 New Task Training New Task Training is required whenever a miner is assigned to a new task. Training times will vary and times should be included in the mines training 5 5 M T U - M I N E S A F E T Y A N D H E A L T H T R A I N I N G plan for each task. Part 46 requires that this training be conducted by the competent person designated in the mines training plan. Required subjects are listed in Table 2.1. Annual Refresher 8 hours of Annual Refresher Training is required once each year and this training must be completed by the end of the same month in which the miner had completed training the previous year. The only subject specified in the Part 46 standard is “Changes in the Work Environment That Could Adversely Affect Health and Safety” although the Standard does state, “Refresher training must also address other health and safety subjects that are relevant to mining operations at the mine”. A large number of subjects are recommended in the Part 46 Standard. The Part 48 Standard gives a list of required subjects as well. See Table 2.1 Site Specific Hazard Awareness Training This training is required for most all others visiting or working at a mine. Under Part 46, miners such as drillers or blasters, who move from one mine to another, while remaining employed by the same production- operator or independent contractor, must be provided with site-specific hazard awareness training for each mine I.D. number. A training record meeting the Standards requirement must be on file for these miners. Part 46 does not require written records for the hazard training of non-miners. However, upon the request of MSHA, a mine must be able to show evidence that this training was provided. Part 48 does not require written records for hazard training that is not a part of one of the other types of training where records are required. Training times will vary depending on the worker or visitors exposure to hazards. Written records must be on file for New Miner, Newly-Employed Experienced Miner, Task and Annual Refresher training. For Part 48 Training, a 5000-23 must be completed for each miner trained. For Part 46 training, either a 5000-23 or other certificate containing the minimum ination required by the Part 46 Standard must be used. The person designated in the mines training plan, as the person responsible for Safety and Health Training, must sign all Part 46 training records. Length of Training Record Retention for Part 48 Mines. Copies of Part 48 training certificates for currently employed miners shall be kept at the mine site for 2 years, or for 60 days after termination of employment Length of Training Record Retention for Part 46 Mines. Each mine must maintain copies of training certificates and training records for each currently employed miner during his or her employment, except records and certificates of annual refresher training under Part 46.8, which must be maintained for only two years. Each mine must maintain copies of training certificates and training records for at least 60 calendar days after a miner terminates employment. Independent Contractors. For training purposes, independent contractors working on mining properties that are subject to either Part 48 or Part 46 training requirements may be considered to be miners. Contract miners working at mines subject to Part 48, would be trained under the mines training plan or the MSHA-Certified trainer’s plan. Contract miners working on mining properties subject to Part 46 need their own training plans. Contractors should contact the 6 6 M T U - M I N E S A F E T Y A N D H E A L T H T R A I N I N G MSHA field office supervisor or MSHAs Educational Field Services to determine whether or not they need full comprehensive training such as new miner training, and whether they will need a training plan for the work they will be doing on mine property. A Contractor I.D. number is required on any Part 46 contractor training plan. Contractor I.D. numbers can be obtained by contacting the local MSHA field office. The mining operation, not the contractor, is responsible for providing contractors with site- specific hazard-awareness training covering conditions at the mine. Conversely, if work done by the contractor creates hazards for mine employees, the contractor must provide hazard specific training to those mine employees exposed. All site-specific hazard training must be given before work starts at each mine site. Although no certificate of site-specific hazard training is required, MSHA will want evidence that it is, in fact, being done. For Your Ination MSHA field offices in Michigan are located in Marquette Phone number 906/228-6805 and Lansing Phone number 517/377-1751. For assistance with these two regulations, contact the Mine Safety control bleeding; and treat shock, wounds, burns, and musculoskeletal injuries. First aid training shall be made available to all interested miners. The Michigan Mine Safety is run over by other truck. 12. 02/20/1997 - Powered Haulage - Surface - Gold - SC - Worker doing pre-shift is run over when truck is started. 13. 02/24/1997 - Powered Haulage - Surface - Sand and Gravel - KS - Driver drove his truck into a pond. 16. 03/13/1997 - Powered Haulage - Surface - Gold - CA - Foremans pickup goes off roadway and rolls down slope. 25. 04/26/1997 - Powered Haulage - Surface - Granite CB - AZ - Welder jumps from loader and is run over. 33. 06/06/1997 - Powered Haulage - Surface - Limestone CB - IL - Bump causes driver to strike head on cab frame. 37. 07/08/1997 - Powered Haulage - Surface - Granite CB - NC - Over-the-road truck is struck by a freight train. 38. 07/09/1997 - Powered Haulage - Surface - Limestone CB - Over-the-road truck struck by a freight train. 41. 07/19/1997 - Powered Haulage - Surface - Sand and Gravel - CO - Operator pinned between machine parts 43. 07/25/1997 - Powered Haulage - Surface - Traprock CB - MA - Driver loses control, goes up over a berm. 48. 08/28/1997 - Powered Haulage - Underground - Boron Mineral - CA - Worker run over by load-haul-dump unit. 51. 09/16/1997 - Powered Haulage - Surface - Gold - NV - Contract truck driver run over as he tried to stop roll-away. 54. 09/30/1997 - Powered Haulage - Surface - Sand and Gravel - NH - Scraper runs over stockpile and rolls over. 56. 10/20/1997 - Powered Haulage - Surface - Granite CB - GA Worker in front of train run over when train moves. 1998 3. 01/19/1998 - Powered Haulage - Surface - Limestone CB - TX - Truck driver looses control and strikes berm. 8. 02/13/1998 - Powered Haulage - Surface - Molybdenum - ID - Driver loses control of truck and goes over berm. 13. 03/13/1998 - Powered Haulage - Surface - Limestone CB - MI - Driver pinned between trailers as truck moves. 22. 05/04/1998 - Powered Haulage - Surface - Granite CB - AR - Mechanic repairing rail car struck by car. 24. 05/14/1998 - Powered Haulage - Surface - Limestone CB - IA - Haul truck backs over edge of waste dump pile. 26. 05/28/1998 - Powered Haulage - Surface - Sand wall collapses. 1999 1. 01/10/1999 - Powered Haulage - Underground - Gold Haul truck backed into victims truck. 2. 01/13/1999 - Powered Haulage - Surface - S otherwise, removing them while the machine is operating becomes too easy. 5. True -- This is necessary so authorized personnel can carry out their duties. 6. True -- Wherever possible, design them to be installed and removed in sections. 7. True -- Expanded metal guards, braced and supported by lightweight steel angle, provide good protection and allow inspection of the machinery. 8. False -- They will fail in time. Check them frequently to make sure they provide the protection intended. 9. True -- Direct light where it is beneficial. It should not shine into workers eyes. Light walkways adequately. Mobile equipment operators must be able to see the various components. 10. True -- Provide a work plat next to belt drives, discharge points, take-ups, turnovers and tailpieces because bearings, pulleys and shafts need occasional repair. 11. False -- A worker attempting to cross an operating conveyor is one of the leading causes of conveyor-related fatalities and injuries. Employees might be tempted to save time by crossing operating conveyors if there are no crossovers. 12. False -- If workers cannot shut down a conveyor for lubrication, then a means must be provided to lubricate components from a safe location. 13. False -- Proper skirtboards prevent material from spilling off a conveyor transfer point. Adequate wipers can stop carry-back of material, eliminating deposits at unwanted locations. 14. True -- A conveyor needs both brakes and backstops. Brakes keep a declined conveyor from rolling forward too fast or rolling forward when turned off. Backstops keep an inclined conveyor from rolling backward and spilling its load from the tail end. 15. True -- Communications are vital during emergencies, as well as during normal operations. 16. False - Back guards over under-belt crossings should be strong enough to prevent a person from being struck by a broken belt. They should also prevent a person from coming into contact with the belt or being hit by f